Voltage Drop Calculator | Free Construction Calculators
Calculate voltage drop for electrical wire runs to ensure proper circuit performance and NEC compliance. Our professional voltage drop calculator helps electricians, contractors, and engineers determine voltage loss across conductor distances for copper and aluminum wire. Enter amperage, wire size (AWG), and run length at 120V, 240V, or 480V to verify voltage drop stays within NEC recommended 3% for branch circuits and 2% for feeders.
Excessive voltage drop causes motors to overheat, lights to dim, appliances to malfunction, and equipment to fail prematurely. The National Electrical Code recommends limiting voltage drop to 3% maximum on branch circuits and 2% on feeders (5% total combined) to maintain proper equipment operation and energy efficiency. Long wire runs, undersized conductors, or high current loads can exceed these limits, requiring larger wire gauge to reduce resistance and minimize voltage loss. Our calculator instantly determines actual voltage drop percentage and recommends proper wire sizing to meet NEC guidelines for residential, commercial, and industrial installations.
Whether you're running power to a detached garage, installing a subpanel, sizing conductors for an EV charger, or troubleshooting dimming lights, accurate voltage drop calculations ensure proper circuit design. Voltage drop is particularly critical for motor loads (well pumps, HVAC compressors, power tools) which experience reduced torque and overheating when voltage falls below nameplate ratings. Understanding the relationship between wire resistance, conductor length, and current flow allows electricians to select appropriate wire sizes that maintain voltage within acceptable limits while minimizing material costs and installation complexity.
NEC Compliance Check
Verify voltage drop stays within NEC recommended 3% for branch circuits and 2% for feeders to ensure proper equipment operation.
Copper & Aluminum
Calculate voltage drop for both copper and aluminum conductors with accurate resistance values for all common wire sizes.
Wire Size Recommendations
Get instant recommendations for proper wire gauge when voltage drop exceeds acceptable limits for your circuit application.
How to Use This Calculator
- Enter the current load in amps from circuit calculations or equipment nameplate ratings
- Input the one-way distance in feet from panel to load (calculator automatically accounts for return path)
- Select the wire size (AWG) you plan to use or are evaluating for the circuit
- Choose the system voltage (120V residential outlets, 240V appliances, 480V industrial)
- Select wire material (copper standard for most applications, aluminum for service entrance)
- Choose phase type (single-phase residential, three-phase commercial/industrial)
- Click Calculate to see voltage drop in volts and percentage plus compliance with NEC guidelines
Voltage Drop Formula
Single-Phase: VD = 2 × K × I × D / CM
Three-Phase: VD = 1.732 × K × I × D / CM
Where:
VD = Voltage Drop (volts)
K = Resistance constant (12.9 copper, 21.2 aluminum)
I = Current (amps)
D = One-way distance (feet)
CM = Circular mils (wire cross-section area)
NEC Voltage Drop Recommendations
- Branch Circuits: Maximum 3% voltage drop recommended
- Feeders: Maximum 2% voltage drop recommended
- Combined Total: Should not exceed 5%
- Note: These are recommendations, not mandatory limits
- Critical loads: May require lower voltage drop
Effects of Excessive Voltage Drop
- Motors: Reduced torque, overheating, shortened life
- Lights: Dimming, flickering, reduced output
- Electronics: Malfunction, damage, or failure
- Appliances: Poor performance, increased energy use
- Heating elements: Reduced heat output
Voltage Drop Examples
| Circuit | Wire | Distance | Drop |
|---|---|---|---|
| 15A, 120V | 14 AWG | 50 ft | 3.8V (3.2%) |
| 20A, 120V | 12 AWG | 50 ft | 3.2V (2.7%) |
| 30A, 240V | 10 AWG | 100 ft | 6.0V (2.5%) |
| 40A, 240V | 8 AWG | 150 ft | 7.5V (3.1%) |
Reducing Voltage Drop
- Increase wire size: Larger wire = less resistance
- Reduce distance: Shorter runs = less drop
- Increase voltage: 240V has half the drop of 120V
- Use copper: Better conductor than aluminum
- Reduce current: Lower load = less drop
- Use three-phase: More efficient than single-phase
Important Notes
- Voltage drop is cumulative - round trip distance matters
- Calculator uses one-way distance (automatically doubles it)
- Temperature affects wire resistance (calculations assume 75°C)
- Connections and splices add additional resistance
- Always verify with local electrical codes